TPS Production Metrology Engineer in Huntsville

Energy Jobline is the largest and fastest growing global Energy Job Board and Energy Hub. We have an audience reach of over 7 million energy professionals, 400,000+ monthly advertised global energy and engineering jobs, and work with the leading energy companies worldwide.

We focus on the Oil & Gas, Renewables, Engineering, Power, and Nuclear markets as well as emerging technologies in EV, Battery, and Fusion. We are committed to ensuring that we offer the most exciting career opportunities from around the world for our jobseekers.

Job Description

Description

Leidos Defense Systems, is seeking a passionate, detail-oriented problem solver to serve as a Metrology Engineer supporting the development of a Thermal Protection System (TPS) as a part of the nation’s leading Hypersonic Production Program conducted within the Advanced Materials Product Group. 
As an integral member of the TPS production team, the successful candidate will serve as a Metrology Engineer utilizing the latest inspection and metrology techniques in the development of manufacturing and assembling ceramic, composite, and metallic components into a complex assembly. Candidate will be responsible for evaluating metrology data, documenting methodology used, and presenting results to team members and/or customers. Candidate must be able to apply knowledge of engineering design, GD&T, and manufacturing processes to complex mechanical assemblies. 

Primary Responsibilities 

• Utilize 3D scanning to perform metrology of components and complex assemblies using GD&T in accordance with ASME Y14.5 

• Effectively communicate results with a team of diverse individuals 

• Develop documentation to standardized metrology methods  

• Develop metrology processes for new systems based on design intent and customer requirements. 

• Develop and implement training for technicians to perform data collection 

• Support the Development of metrology processes for new systems based on design intent and customer requirements 

• Develop automation processes integration to a manufacturing environment. 

• Perform design of tooling, fixturing, and prototype hardware 

Basic Qualifications 

• Ability to obtain a security clearance at the SECRET level 

• Experience processing, manipulating, and releasing engineering definition, including 3D data and detailed drawings. 

• BS in Mechanical Engineering, Aerospace Engineering, or similar with 8-12 years of relevant experience in engineering, production, and mechanical design (or a MS with 6-10 years). Candidates without degrees will be considered based on additional years of experience in equivalent roles. 

• Direct experience with SolidWorks or equivalent CAD software and related detail drawings 

• Experience with metrology methodology and techniques utilizing quality assurance technologies such as coordinate measurement machines or blue light projection scanners. 

• Experience with metrology of complex systems and processing 3D data. 

Qualifications 

• Active security clearance at the SECRET level 

• Experience with AS9102 or equivalent inspections involving metrology of complex systems 

• Proficiency in Geometric Dimensioning and Tolerancing in accordance with ASME Y14.5 

• Excellent communication skills including preparing reports and present results customers 

• Team leadership experience  

• Ability to stay focused and succeed in high-stress, dynamic, and fast-paced environments 

• Strong Communication and attention to detail 

• Proficiency using Geomagic or GOM software suites 

• Experience working in a manufacturing environment 

• Direct experience with SolidWorks or equivalent CAD software and related detail drawings 

If you're looking for comfort, keep scrolling. At Leidos, we outthink, outbuild, and outpace the status quo — because the mission demands it. We're not hiring followers. We're recruiting the ones who disrupt, provoke, and refuse to fail. Step 10 is ancient history. We're already at step 30 — and moving faster than anyone else dares.

Original Posting:September 24, 2025

For U.S. Positions: While subject to change based on business needs, Leidos reasonably anticipates that this job requisition will remain open for at least 3 days with an anticipated close date of no earlier than 3 days after the original posting date as listed above.

Pay Range:Pay Range $104,650.00 - $189,175.00

The Leidos pay range for this job level is a general guideline only and not a guarantee of compensation or salary. Additional factors considered in extending an offer include (but are not limited to) responsibilities of the job, education, experience, knowledge, skills, and abilities, as well as internal equity, alignment with market data, applicable bargaining agreement (if any), or other law.

About Leidos

Leidos is an industry and technology leader serving government and commercial customers with smarter, more efficient digital and mission innovations. Headquartered in Reston, Virginia, with 47,000 global employees, Leidos reported annual revenues of approximately $16.7 billion for the fiscal year ended January 3, 2025. For more information, visit www.Leidos.com.

Pay and Benefits

Pay and benefits are fundamental to any career decision. That's why we craft compensation packages that reflect the importance of the work we do for our customers. Employment benefits include competitive compensation, Health and Wellness programs, Income Protection, Paid Leave and Retirement. More details are available at www.leidos.com/careers/pay-benefits.

Securing Your Data

Beware of fake employment opportunities using Leidos’ name. Leidos will never ask you to provide payment-related information during any part of the employment application process (i.e., ask you for money), nor will Leidos ever advance money as part of the hiring process (i.e., send you a check or money order before doing any work). Further, Leidos will only communicate with you through emails that are generated by the Leidos.com automated system – never from free commercial services (e.g., Gmail, Yahoo, Hotmail) or via WhatsApp, Telegram, etc. If you received an email purporting to be from Leidos that asks for payment-related information or any other personal information (e.g., about you or your previous employer), and you are concerned about its legitimacy, please make us aware immediately by emailing us at LeidosCareersFraud@leidos.com.

If you believe you are the victim of a scam, contact your local law enforcement and report the incident to the U.S. Federal Trade Commission.

Commitment to Non-Discrimination

All qualified applicants will receive consideration for employment without regard to , , , , , citizenship, , physical or mental , medical condition, genetic information, , family structure, marital status, ancestry, domestic partner status, , or expression, veteran or military status, or any other basis prohibited by law. Leidos will also consider for employment qualified applicants with criminal histories consistent with relevant laws.

If you are interested in applying for this job please press the Apply Button and follow the application process. Energy Jobline wishes you the very best of luck in your next career move.