Sr. Staff Automation & Controls Engineer

Job DescriptionJob DescriptionAre you passionate about automation, controls engineering, and leading high-impact manufacturing projects?

Our client, a leading manufacturer with advanced, high-volume automated production systems, is hiring a Sr. Staff Automation & Controls Engineer to oversee automation strategy, manage technical teams, and drive innovation in controls design. This is a full-time, permanent role based in Easton, PA, with opportunities to lead complex capital projects and shape the future of manufacturing automation.

Things to know about this role:

• Based in Easton, PA – 100% onsite leadership role
  

• Approximately 10% travel for projects and training
  

• Lead a team of engineers and technicians in automation and controls
  

• Key focus on Rockwell automation platforms, robotics, motion control, and industrial networking
  

• Must be available to support manufacturing equipment troubleshooting during off-hours
  
  

Responsibilities:

• Oversee automation-focused projects from feasibility to commissioning
  

• Lead, mentor, and conduct performance reviews for technical staff
  

• Manage capital projects including justification, planning, programming, testing, and commissioning
  

• Develop and enforce machine-safety control standards in compliance with industry regulations
  

• Provide advanced troubleshooting and process optimization support across all manufacturing lines
  

• Guide the design and maintenance of industrial communication networks and control protocols
  

• Oversee machine qualification at suppliers and in-house
  

• Maintain thorough documentation of all machine software and revisions to prevent downtime
  

• Coordinate contractors and ensure adherence to specifications and timelines
  
  

Requirements

• Bachelor’s Degree in Electrical or Electronic Engineering (Advanced degree )
  

• 10+ years manufacturing support experience in electrical, electronic, and industrial controls (including PLC debugging)
  

• 7+ years direct management experience of technical teams
  

• Proficiency in Rockwell Studio5000, RSLogix500, FactoryTalk, and Kinetix motion control systems
  

• Experience with industrial/collaborative robotics specification and installation
  

• Strong knowledge of NEC/NFPA codes, electrical safety, and industrial power distribution
  

• Familiarity with control networks (DeviceNet, ControlNet, Remote IO, Data Highway Plus, Ethernet)
  

• Working knowledge of AutoCAD electrical schematic design
  

• Excellent communication skills and ability to manage multiple concurrent projects
  

• Willingness to respond to off-hours manufacturing support needs