Senior Process Engineer in Milwaukee

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Job DescriptionJob Description

Responsibilities:

• Develop and interpret process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and mass/energy balances.
• Design and layout fluid process systems and mechanical solutions using SolidWorks 3D to customers process and equipment needs.
• Size and specify process equipment such as pumps, valves, heat exchangers, CIP systems, pasteurizers, and filtration units.
• Create assembly drawings for manufacturing and supporting documentation.
• Lead engineering activities for projects from concept through commissioning including Bill of Materials (BOM), assembly drawings, revisions and supporting documentation, including on-site installation and start-up testing.
• Prepare RFQs, performance specifications, and vendor evaluations.
• Ensure proper sizing, selection, and procurement of equipment, instrumentation, and services are selected for each project.
• Evaluate existing processes and identify opportunities for efficiency, yield improvement, and cost reduction.
• Conduct root cause analysis & implement corrective actions for process deviations.
• Perform process capability studies and risk assessments.
• Prepare and maintain accurate process documentation including: Best practices and procedures, Standard Operating Procedures (SOP), and Sanitation Standard Operating Procedures (SOP)
• Technical Manuals and Training
• Troubleshooting and Maintenance guides
• Operation Manuals
• Ensure designs and equipment are in compliance with food safety regulations and our customer and company standards.
• Work closely with cross-functional teams (Operations, QA, Maintenance, Controls Engineering) both internally and externally.
• Provide technical guidance and mentorship to junior engineers.

Qualifications:

• BS in Mechanical, Chemical, or Process Engineering (or related field).
• 5+ years in process engineering for food & beverage or dairy systems.
• Strong knowledge of heat and mass transfer, fluid dynamics, and thermal processes.
• Experience with computational fluid dynamics (CFD).
• Familiarity with CIP systems, pasteurization, and hygienic design principles.
• Proficiency in SolidWorks and AutoCAD design and process simulation software.
• Knowledge of regulatory compliance and safety standards.
• Food safety standards (FDA, USDA, 3-A Sanitary Standards).
• Understanding of PLC-based automation and control systems.
• Excellent verbal and written communication skills including presentation skills.
• Advanced problem-solving skills and ability to work effectively in a fast paced, dynamic environment.
• Leadership abilities including ability to lead cross functional engineering teams.
• Ability to travel up to 25%, including extended site visits. (Primarily North America with some International)

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