Senior Process Engineer in Lawrence

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Job Description

Plastikon Healthcare is seeking a highly skilled Senior Process Engineer to lead and optimize manufacturing processes within a dynamic industrial environment. The ideal candidate will possess extensive experience in process engineering, manufacturing, and industrial equipment, with a focus on continuous improvement and quality standards such as ISO 9001. This role involves designing, analyzing, and improving production workflows, utilizing advanced CAD tools, robotics, and automation systems to enhance efficiency and product quality. The Senior Process Engineer will collaborate across engineering teams to implement innovative solutions in plastics injection molding, CNC programming, and assembly line optimization, ensuring manufacturing excellence.

Responsibilities

• Lead process development and optimization for manufacturing operations, including plastics injection molding, CNC machining, and assembly lines.
• Conduct root cause analysis to identify issues affecting production quality or efficiency and implement corrective actions.
• Develop detailed schematics, CAD models, and technical drawings using AutoCAD, SolidWorks, Creo, and other CAD tools.
• Program and troubleshoot programmable logic controllers (PLCs), robotics, vision inspection systems, and CNC equipment to ensure seamless operation.
• Design tooling, fixtures, and fabrication setups to support manufacturing processes.
• Apply lean manufacturing principles to reduce waste and improve workflow efficiency through continuous improvement initiatives.
• Collaborate with fabrication teams on welding, tooling design, mechanical assembly, and industrial equipment integration.
• Ensure compliance with ISO 9001 standards and maintain documentation for process validation and quality assurance.
• Provide technical guidance on industrial engineering projects related to process automation, robotics integration, and factory layout improvements.
• Support factory experience initiatives by developing scalable processes that enhance productivity while maintaining safety standards.

Experience

• BS in Engineering or in another discipline with equivalent experience - 4+ years hands-on experience with equipment, processes, and systems. Master’s degree in engineering discipline .
• Certifications and experience in program management, ISO Quality Systems and commissioning . Familiar with ISPE Good Engineering Practices guidelines.
• Proven experience in process engineering within a manufacturing facility or industrial engineering environment.
• Strong background in plastics injection molding, robotics programming (including vision systems), CNC programming (CAM), GD&T principles, and CAD software such as SolidWorks or Creo.
• Hands-on experience with programmable logic controllers (PLCs), industrial equipment troubleshooting, welding techniques, tooling design, and fabrication processes.
• Knowledge of lean manufacturing methodologies and continuous improvement strategies.
• Familiarity with factory automation systems including robot programming and vision inspection systems.
• Demonstrated ability to interpret schematics and technical drawings for mechanical components and industrial systems.
• Experience working in ISO 9001-certified environments is .
• Mechanical knowledge combined with project scheduling skills to manage multiple projects effectively. This position offers an exciting opportunity for experienced engineers passionate about advancing manufacturing processes through innovative engineering solutions while maintaining high-quality standards in a fast-paced industrial setting.

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