Senior Mechanical Engineer in Austin

Job DescriptionJob Description

Senior Mechanical Engineer / Mechanical Engineer

Defense

Austin, TX (On-site)

$110k - $150k depending on experience

A Senior Mechanical Engineer is required for a hands-on engineering position focused on the design, development, testing, and production of advanced electromechanical actuation systems within the defense sector.

The Senior Mechanical Engineer will work across the complete engineering lifecycle, combining mechanical design, hands-on testing, technical problem-solving, and manufacturing support. The position offers significant engineering responsibility within a small team, with direct involvement in both current and future programs.

Senior Mechanical Engineer Benefits:

·       $110k - $150k base

• Fully company-funded medical, dental, and vision coverage for employees and eligible dependents.
• HSA and FSA options.
• Complimentary daily lunches provided on-site.
• Free snacks, beverages, and refreshments.
• Company events, team activities, and celebrations.
• Full-time, on-site position in Austin, Texas, with a planned move to Cedar Park in early 2027.

The Senior Mechanical Engineer Role:

• Take ownership of electromechanical actuation systems, developing existing designs from prototype through qualification and production.
• Design and optimize mechanical components, considering tolerances, precision, stiffness, and demanding operating environments.
• Manage mechanical and electrical integration, including packaging, connectors, harnessing, and sensors.
• Design and build test equipment to evaluate system performance, reliability, and thermal characteristics.
• Lead vibration, shock, thermal, and lifecycle testing, including test planning, data analysis, and technical reporting.
• Identify design improvements through hands-on troubleshooting, performance testing, and engineering analysis.
• Work alongside manufacturing, machine shop, and supply chain teams to improve manufacturability and support production at scale.
• Lead new electromechanical actuation and motion control designs for future engineering programs.

Senior Mechanical Engineer Requirements:

• 7+ years of experience designing electromechanical actuation hardware that has progressed into production.
• Strong understanding of servo systems, motion control, motors, and mechanical drivetrain design.
• Experience taking mechanical or electromechanical designs through qualification and into production.
• Hands-on experience with instrumentation, data acquisition (DAQ), hardware testing, and troubleshooting.
• Ability to perform engineering calculations, size mechanical and electromechanical components, and validate design performance.
• Experience using CAD and product lifecycle management (PLM) systems.
• Background in missile systems, munitions, unmanned aerial systems (UAS), robotics, or automotive actuation.
• Must meet U.S. person requirements under ITAR.