Reliability Engineer II - Planning Maintenance in Morenci

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Job DescriptionJob Description

Where You Will Work 

Located approximately 50 miles northeast of Safford, Arizona on U.S. Highway 191, Morenci operations (an open-pit copper mining complex) has been in continuous operation since 1939. The operation consists of two concentrators, crushed-ore leach pad and stacking system, a low-grade run-of-mine (ROM) leaching system; four SX plants; and three EW tank houses that produce copper cathode.

Morenci is a unique company town where our employees and their families can reconnect with nature through hiking, fishing, camping, hunting and numerous parks. The company offers several amenities, including company housing OR employees who are required to work on-site are eligible for a $750 monthly housing allowance, provided they meet program guidelines, a newly constructed daycare and community center, library, health-care facilities, state-of-the-art fitness centers, a movie theater and a skate park. Our dedicated Parks and Recreation Division plans activities for people of all ages, making sure there’s something for everyone to enjoy.

What You Will Do

• Review, investigate, and develop appropriate recommendations regarding assigned Reliability Engineering projects.
• With minimum supervision utilizing new technology to constantly upgrade and improve site safety, efficiencies, cost controls, quality controls and protection of the environment.
• Participate with Operations and Maintenance departments and other Engineering staff in problem solving efforts to improve safety, efficiencies, cost controls and protection of the environment.
• Coordinate project activities with Operations and Maintenance departments to improve equipment maintenance availability and other KPIs.
• Ensure appropriate documentation for assigned projects are prepared and review documentation for accuracy.
• Participate on small to medium site construction, expansion or modification projects.
• Administer contracts with vendors for the provision of services and equipment.
• Develop working knowledge of local, state and federal regulations appropriate to area of assignment.
• Perform other duties as required.

Requirements

• Minimum Qualifications
• Bachelor's degree in related Engineering discipline and three (3) years of related experience in Engineering, OR
• Master's degree in related Engineering discipline and two (2) years of related experience in Engineering
• Knowledge in probability and statistical analysis
• Knowledge of the principles and practices of Reliability Engineering
• Able to research and analyze information of considerable difficulty and draw valid conclusions.
• Ability to develop and maintain awareness of occupational hazards and safety precautions.
• Skilled in following safety practices and recognizing hazards.
• Ability to communicate effectively, both orally and in writing
• Qualifications
• Bachelor's degree in mechanical, Electrical, Industrial Engineering or any other Engineering discipline
• Completion of Reliability Engineering courses
• SMRP or CMRP Certification
• Six Sigma, Lean Manufacturing & Project Management Experience or Certification
• AutoCAD experience
• Proficiency in Computerized Maintenance Management Systems (CMMS) such as SAP
• Strong understanding of both electrical and mechanical systems
• Experience in work order planning and scheduling
• Knowledge of regulatory and safety compliance (e.g., MSHA, OSHA)
• Expertise in data analysis, including data trending and statistical analysis
• Proven ability to conduct Root Cause Failure Analysis (RCFA) and Failure Modes, Effects, and Criticality Analysis (FMECA)
• Excellent interpersonal and communication skills
• Ability to create and interpret technical documentation and reports
• Experience in vendor and contractor coordination
• Ability to prioritize assets based on criticality and impact on production, safety, and cost
• Experience with condition-based monitoring (CBM) and reliability-centered maintenance (RCM)
• Business acumen with strong budgeting and cost control skills
• Ability to integrate continuous improvement feedback into maintenance planning and strategy

Benefits

• Employees who are required to work on-site are eligible for a $750 monthly housing allowance, provided they meet program guidelines
• Affordable medical, dental and vision benefits 
• Company-paid life and insurance 
• 401(k) plan with employer contribution/match 
• Paid time off, paid sick time, holiday pay, parental leave 
• Tuition assistance 
• Employee Assistance Program 
• Discounted insurance plans for pet, auto, home and vehicle 
• Internal progression opportunities 

What We Require  

• Candidates may be required to pass a medical exam. 
• Candidates must pass all required training and/or testing. 
• Employees may be required to work a non-standard schedule, which may include shift work (other than day shift) at a 24/7, 365-day operation. 
• Promotes a drug/alcohol-free work environment using mandatory pre-employment drug testing and on-going drug and alcohol testing, as allowed by applicable laws. 

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