Quality Inspector - 3rd Shift in Warren

Job DescriptionJob Description

Job Summary

• Acts as a technical quality expert on the production floor to ensure all plastic components meet automotive standards (IATF 16949, ISO 9001) and customer requirements.
• Performs hands-on inspections, problem-solving, training, and documentation.
• Serves as the primary go-to resource for quality issues and process adherence, without direct supervisory authority.
• Supports all shifts as needed based on production demands.

Responsibilities

• Perform in-process and final inspections of plastic parts and identify defects such as flash, short shots, and splay.
• Use measurement tools including calipers, micrometers, and gauges to verify part dimensions.
• Train and guide production staff on quality requirements, work instructions, best practices, and safety procedures.
• Lead and participate in problem-solving activities using methods like 8D, 5 Whys, and Fishbone analysis.
• Document inspection results, complete non-conformance reports, and prepare quality reports for leadership and customers.
• Support internal and external audits, including LPAs and customer audits, ensuring compliance with IATF 16949 and ISO 9001.
• Identify process deviations and recommend improvements to reduce defects and improve efficiency.
• Coordinate containment of non-conforming material and ensure it is properly segregated.
• Monitor equipment condition, report malfunctions, and support basic troubleshooting for quality-related concerns.
• Communicate ongoing quality issues, trends, and resolutions between production teams and Quality Management.
• Promote continuous improvement initiatives such as Kaizen and Six Sigma activities.
• Maintain clean, organized work areas and follow all company and OSHA safety rules.

Qualifications

• 3–5 years of experience in automotive manufacturing or quality assurance, especially with plastics or injection molding.
• Experience in a team lead, coordinator, or technical quality role within manufacturing.
• Strong understanding of molding processes, common plastic defects, and quality standards.
• Ability to read and interpret engineering drawings, blueprints, and quality specifications.
• Skilled in using measurement tools and performing data analysis.
• Familiarity with ISO 9001, IATF 16949, and formal problem-solving methodologies.
• Strong communication, interpersonal, and training abilities.
• Excellent attention to detail, organization, and decision-making skills.
• Ability to prioritize tasks and work independently in a fast-paced environment.
• Commitment to safety and adherence to quality standards.