Process Technician in Lapeer

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Job DescriptionJob DescriptionA global leader in advanced manufacturing technology, this organization powers some of the world’s top brands across 100+ countries. With a culture of innovation, over 900 patents, and a team of 2,000+ professionals, it offers the chance to grow, make an impact, and help shape the future of high-performance production. 1st Shift, 5A-3P (4 10-hour shifts); pay based on experience $25-$28 p/h.Process Technician Job DescriptionDaily Machine Start-Up

1. All scheduled machines to be ready for production at the start of each shift.
2. In the event of a machine problem, back-ups to be started per stated priority
3. Must have plastic injection molding experience.
   
   

Machine/Job Set-up

1. Responsible to ensure proper job set-up.
2. Job Instruction Book at each press running
3. Job Set-up Sheet completely filled out with all required signatures
4. Separate Job Set-up Sheets required for each of same part
5. After sheet is completely filled, file in molding office
6. Check date wheels are set correct for month and year
7. Ensure first shot approval is obtained from Quality Inspectors. First shot requirements.
8. After mold change
9. After any plant shut down for a period of 5 or more days
10. If tool is in press but has not run for 5 or more days
11. After change
12. After major tool repair
13. After change in material brand or specification
14. Fill out process verification sheet on every job daily unless process sheet for shift has been filled out.
15. Check that operator acknowledgement sheets are signed by operator and initialed by supervisor or process technician
16. New operator to sign for each job after being trained
17. All operators to sign sheet once a month
    
    

Production/Process Monitoring

1. Ensure hourly checks of all machines are being done
2. Check part against first piece to ensure part quality
3. Verify production rate is to standard
4. Check scrap count, if 3 bad parts in a row or 5 for the same problem within a given hour operator has authority to open the door.
5. Make required adjustments to correct problem and record on Process Change Monitoring Log and on Job Set-up Sheet.
6. Complete Daily Cycle Time Verification Sheets
7. Report all machines not running to standard to Supervisor within first hour.
8. Quick and professional response to any operator or quality personnel questions or concerns on part quality.
9. Record any process changes, to correct a quality issues, on the Job Set-up Sheet, and obtain quality technician signature.
   
   

Mold Changes

1. Assist with the following:
2. Make sure there are no partial boxes
3. All parts, packaging, material and peripheral equipment for exiting job is put away.
4. Area is cleaned, new packaging and material is set-up and ready for machine set-up.
   
   

Shift Communication

1. Process Technicians to review any concerns or problems before coming on shift and leaving shift.
2. Assist in recording pertinent shift events in the supervisors log located in the shop office.
3. Make sure machines not scheduled for upcoming shift are properly shut down
4. Assist upcoming shift with machine start-up and set-up.
   
   

Operator Training

1. Assist supervisors in operator training:
2. Machine operation and safety
3. Proper usage of tools (knife, router, clippers, etc.)
4. How to read job books
5. How to fill out production report
6. How to use grinders
7. Requirements for specific jobs Molding Supervisor Job Description
8. Utilization of experienced operator for job specific requirements allowed
   
   

Part Rejections

1. Assist supervisor in working with quality personnel to determine disposition of rejected parts.
2. Rejected parts that need sorting are to be sorted at the time they are found on that shift.
   
   

Maintenance and Tooling

1. Inform maintenance personnel of any machine or equipment problems
2. Inform Supervisor of any tooling problems.
3. Change tool date calendars monthly.
4. Clean dryer filters each week
5. Clean vents on tools daily
6. Check safety drop bars are set daily
7. Fill out tool maintenance work orders for all tooling and machine issues
8. Keep hoses, cords, etc… tied up out of trip areas
9. All other duties assigned by supervisor
   
   

New Tool Tryout

1. Process In new and/or prototype tooling
2. Record all settings
3. Make recommendations
   
   

Housekeeping

1. Assist molding supervisor to make sure the molding and associated areas are kept clean
2. Machines to be kept clean
3. Floor swept and oil leaks mopped
4. Cardboard compacted
5. Garbage emptied
6. Scrap parts ground
   
   

Administrative Duties

1. Assist supervisors with the following administrative duties:
2. Daily Production Reports
3. Daily Log
4. Downtime Reports
5. Accident Reports
   
   

Adherence to Company Policies and Regulations

1. Process Technicians are responsible to set a good example to all employees by following and enforcing the policies and regulations as stated in the Mold Masters Employee Handbook, which includes but not limited to:
2. Code of conduct
3. Shop safety rules
4. Attendance and tardiness
5. harassment policy
   
   

Process Technicians are responsible to know and follow all TS-16949 and ISO-
14001 policies and procedures.
INDLap

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