Process Engineer in West Haven

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Job Description

We are seeking a highly motivated Process Engineer to lead and support our assembly operations with a strong focus on process optimization, automation, and Lean manufacturing. The ideal candidate will play a critical role in driving operational excellence, improving assembly line performance, and leading continuous improvement initiatives to enhance safety, quality, delivery, and cost.

Responsibilities

• Develop and optimize assembly processes, ensuring alignment with quality, productivity, and cost targets.
• Identify and implement automation opportunities (robotics, vision systems, material handling, etc.) to increase efficiency and reduce manual labor.
• Collaborate with cross-functional teams including design, quality, maintenance, and operations to launch new products and processes into production.
• Facilitate continuous improvement initiatives using Lean tools such as Kaizen, 5S, Standard Work, SMED, Value Stream Mapping, and Root Cause Analysis.
• Analyze and resolve process issues through structured problem-solving (e.g., DMAIC, 8D, PDCA).
• Develop and maintain process documentation, including work instructions, process flow diagrams, PFMEAs, and control plans.
• Monitor KPIs such as cycle time, OEE, scrap, and downtime; identify trends and take corrective actions.
• Champion Lean culture within the organization by training, mentoring, and engaging team members at all levels.
• Evaluate new equipment and technologies; develop business cases and support capital projects from concept through implementation.
• Ensure compliance with safety, quality, and environmental standards in all process engineering activities.

Qualifications

• Bachelor’s degree in Mechanical, Industrial, or Manufacturing Engineering or related field.
• 2+ years of experience in process or manufacturing engineering, preferably in a high-volume assembly environment.
• Knowledge of assembly tooling, fixtures, and workstations.
• Proficiency in using engineering tools such as AutoCAD/SolidWorks, Excel (advanced), and statistical analysis software (e.g., Minitab).

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