Process Engineer in Sterling Heights

Job DescriptionJob Description

Position Duties:
• Support Manufacturing Process Engineering activity for Gear machining
• Drive continuous improvement in safety, quality and productivity
• Complete all PPAP quality launch documentation
• Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products
• Develop action plans as required to investigate and prioritize open issues and verify corrective actions on internal processes and supplier processes
• Lead and conduct process audits to ensure process discipline is consistent with Powertrain guidelines
• Conduct job ergonomic evaluations and deliver corrective actions as required
• Create process and instruction sheets supporting quality methods and processes
• Deliver capable processes and tools for all gear machining operations
• Lead variability reduction and lean manufacturing initiatives and best practices
• Ensure compliance to Plant, Corporate, Governmental and Environmental standards
• Support ISO 14001 compliance and support internal ISO auditing and compliance as required
• Identify throughput constraints and drive root cause improvements to achieve Rate of Climb targets

Primary Skills Required: Manufacturing Engineering, Lean Manufacturing, Manufacturing Processes, Leadership, Communications

Primary Skills : Six Sigma Methodology, Corrective And Preventive Action (CAPA), Quality Control, Ford powertrain

Experience Required:
• Experience: 5+ yrs of related experience
• Successful candidate must be able to demonstrate leadership in ONE FORD (leadership) behaviors combined with outstanding interpersonal, teambuilding, and communication skills

Experience : • Education: Bachelor’s degree in Engineering
• Experience:
o Hypoid Bevel process understanding (blanking, milling, grinding, heat treat, shot peening)
o Quality Assessment tools (QDAS, Minitab)
o Klingelnburg P40 & Gleason Nano Gear CMM
o Effective oral and written communication skills
o Lean Manufacturing and Six Sigma experience
o 8D and 5Why corrective action and problem solving skills
o Lean Tools – 5S, Kanban, Poka-yoke, and Value Stream Mapping
o DMAIC and DMADV (DFSS) Project Methodology experience
o FMEA, PPAP, and DOEs experience

Education Required: High School Diploma / GED

Education : Bachelor's Degree

Additional Information:
Fully onsite.
* experience in heat treat*

Company DescriptionZobility (RGBSI), is dedicated to providing the highest quality of services to our clients and employees. We are proud to be the primary partner to top companies in the automotive, aerospace & defense, IT, media & entertainment, sports, energy, and finance industries. As a result of our clients' continued growth, we are looking for energetic, personable professionals to partner with these leading US companiesCompany DescriptionZobility (RGBSI), is dedicated to providing the highest quality of services to our clients and employees. We are proud to be the primary partner to top companies in the automotive, aerospace & defense, IT, media & entertainment, sports, energy, and finance industries. As a result of our clients' continued growth, we are looking for energetic, personable professionals to partner with these leading US companies