Process Engineer in Rayleigh
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NPI / Process Engineer – New Product Introduction & BOM Control - Are you an experienced NPI Engineer / Process Engineer looking to take the lead on exciting new product introduction projects within a thriving UK windows manufacturer? This is a fantastic opportunity to enhance manufacturing performance, drive continuous improvement, and ensure smooth, successful product launches across this manufacturing site in Rayleigh.
Salary: £42,000–£45,000 per annum
Location: Rayleigh, Essex
Hours: Monday–Friday, 8:00am–4:30pm
We’re seeking a driven, detail-focused engineer with a passion for Lean Manufacturing, process optimisation, and BOM control—someone who thrives on improving efficiency, eliminating waste, and building scalable production processes.
What You’ll Be Doing as Process Engineer
Lead and support NPI projects, collaborating closely with Technical, Manufacturing, Quality, and Procurement teams.
Develop and optimise manufacturing processes that improve capability, reduce cost, and maximise productivity.
Maintain and control accurate Bill of Materials (BOM) data within the ERP system.
Identify, justify, and implement new equipment, tooling, and process improvements.
Produce clear SOPs, work instructions, and process workflows for new and existing products.
Analyse bottlenecks and inefficiencies, delivering practical solutions and continuous improvement initiatives.
Manage project budgets and timelines while coordinating cross-functional activity.
Conduct root cause analysis and implement corrective actions.
Support pilot builds, process validation, and product quality standards.
Ensure compliance with all safety, quality, and regulatory requirements.
What We’re Looking For Essential
Degree in Mechanical/ Industrial Engineering or similar.
5+ years’ experience in Process Engineering with strong exposure to New Product Introduction.
Skilled in BOM control and ERP systems (SAP, Oracle, or equivalent).
Solid understanding of Lean Manufacturing and quality engineering principles.
Strong communication skills with the ability to work at all levels.
Experienced in CAD, engineering drawings, and process documentation.
Proven track record of delivering manufacturing improvements.
Desirable
Experience within the window manufacturing industry.
Six Sigma, Lean, or process improvement certifications.
AutoCAD or similar CAD skills.
NEBOSH or H&S qualifications.
Full UK driving licence.
Benefits
Level 2 Health Cash Plan (Healthshield)
Life insurance (1x annual salary)
Company product discounts
Enhanced sick pay after probation, increasing with length of service
Cash awards for milestone anniversaries
Generous holiday allowance:
29 days per year (including Bank Holidays)
Increases after 2, 5, and 10 years’ service, up to 32 daysIf you're excited by continuous improvement, passionate about engineering excellence, and eager to play a key role in new product launches, we’d love to hear from you.
Apply now and help shape the future of manufacturing at one of the UK’s leading window brands as their brand new Process Engineer.
Meridian Business Support is a recruitment specialist acting on behalf of our client as an Employment Agency for this vacancy
If you are interested in applying for this job please press the Apply Button and follow the application process. Energy Jobline wishes you the very best of luck in your next career move.