Process Engineer - Battery Assembly in Wolverhampton

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Job Description

Role and Responsibilities

• Lead a team of Manufacturing Engineers as part of the Battery Assembly area providing guidance, support and mentorship.
• Develop & implement department strategy for power tooling, working with internal stakeholders and external suppliers.
• Develop and implement efficient manufacturing processes for Battery Assembly, ensuring quality standards, cost targets, and delivery schedules are met.
• Working Knowledge about PFC, PFMEA, Control Plan and Check sheet along with SOP’s preparations.
• Excellent knowledge about Li-Ion Battery assembly processes like cell sorting, laser welding, Battery charging Discharging, Data traceability as per Industry 4.0 requirements.
• Good knowledge about different Battery validation processes.
• Cost effective solutions on Poka Yoke.
• Working knowledge about EBOM and MBOM.
• Good knowledge about layout preparations, TAKT Time calculations, Throughput time, cycle time & line balancing.
• Collaborate with cross-functional teams including design, production, and quality to optimize product design for manufacturability and resolve any manufacturing issues.
• Conduct feasibility studies, cost analyses & capacity planning to support new product introductions & process improvements.
• Identify and implement continuous improvement initiatives to enhance manufacturing efficiency, productivity, and quality.
• Ensure compliance with safety & regulatory standards, identifying & mitigating potential risks in the manufacturing process.
• Evaluate and select equipment, tools, and technologies to optimize production capabilities and improve overall efficiency.
• Provide technical expertise and support to resolve any manufacturing issues or bottlenecks in Battery Assembly Processes.
• Foster a culture of teamwork, innovation, and collaboration within the manufacturing engineering team.
• Support the launches of Battery assembly, providing relevant process, tooling and facilities.

Knowledge, Abilities & Experience

• Experience about the Li Ion Battery line.
• Strong leadership skills with the ability to effectively manage and motivate a team.
• In-depth knowledge of manufacturing processes, quality standards and lean manufacturing principles.
• Proficiency in utilizing AutoCAD/Catia/Pro E software and manufacturing tools.
• Excellent problem-solving skills and the ability to analyze complex manufacturing challenges.
• Strong project management skills with the ability to prioritize tasks and meet deadlines.
• Familiarity with safety and regulatory standards in the automotive industry.
• Excellent communication and interpersonal skills to collaborate effectively with cross-functional teams.
• Results-oriented mindset with a continuous improvement mindset.

Qualifications and Education Requirements

B Tech in Mechanical Engineering or equivalent

Personal Skills

• Ability to work in a fast moving/changing environment.
• Appreciation of the end customer and their requirements
• Shows integrity in ability to deliver on commitments
• Open mindset and willingness to learn new skills.
• Engaged and enthusiastic to create a positive impact
• Good sense of personal organization and time management

Experience Band

8 to 10 years of experience in Automotive Li Ion Battery Assembly Process Engineering

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