Process Engineer

Job DescriptionJob Description

Position Overview

The Process Engineer will play a critical role in optimizing calibration and repair processes to ensure high quality, safety, and efficiency within the operation. This individual will be responsible for evaluating current processes, developing improvements, and implementing new technologies and methods to meet organizational goals and regulatory requirements.

The corporate role will support development, maintenance, and optimization of calibration automation platforms and ensure continuous improvement of laboratory calibration processes. This includes developing and identifying mechanical and software based automation solutions, writing and maintaining automation scripts, training calibration personnel, and analyzing technical workflows for efficiency and compliance. The role also encompasses documentation development, project implementation and cross-functional support across all SIMCO laboratories to drive operational excellence and standardization.

Responsibilities and Duties

Process Design and Improvement

• Evaluate existing calibration and repair processes for mechanical and electrical equipment such as oscilloscopes, multimeters, pressure, torque tools, physical dimensional tools, mass and environmental monitoring instruments.
• Analyze calibration workflows and recommend process improvements to enhance throughput, reduce cycle time, and eliminate non-value-added steps.
• Support Lean and Six Sigma initiatives aimed at improving laboratory operations, efficiency and quality.
• Develop and report key performance indicators (KPIs) for calibration efficiency and automation utilization.
• Standardize procedures and processes across laboratories to ensure uniform practices and consistent quality.
• Apply lean manufacturing and Six Sigma methodologies to identify bottlenecks and root causes of inefficiency.
• Collaborate with technicians and quality teams to test and validate process changes.

Calibration Automation and Engineering Management:

• Evaluate and recommend new automation tools and technologies for future capability expansion.
• Lead cross-site training and provide technical guidance on the use of calibration automation systems.
• Design, write, and maintain automated calibration procedures using platforms such as PYTHON, METCAL, SureCal, NI LabVIEW.
• Develop automation interfaces and support system integrations critical to calibration workflows and technician UI.
• Perform root cause analysis and troubleshooting on automation system failures or deviations.
• Partner with IT and technical teams to maintain platform stability, data integrity, and system access controls.

Equipment and Tooling

• Support selection and implementation of new calibration and repair equipment.
• Optimize equipment layouts and tooling for improved ergonomics and productivity.
• Work with vendors and suppliers to identify and integrate advanced technologies and measurement systems

Technical Documentation and Data Management:

• Maintain and update the Model Master File (MMF) to accurately reflect instrument classifications and specifications.
• Create and revise calibration procedures—both manual and automated—to ensure technical accuracy and regulatory compliance.
• Generate and update accredited datasheets, ensuring compliance with ISO 17025, Z540, and internal SIMCO standards.

Training and Support

• Provide technical support and training to calibration and repair technicians.
• Facilitate knowledge sharing sessions to ensure best practices are consistently applied across teams.

Qualifications

Education:

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related field with applicable experience in a regulated industry.

Experience:

• 5+ years of experience in process engineering in technical equipment manufacturing, design or servicing organization.
• Experience with electro-mechanical equipment, equipment automation (HW/SW), calibration standards, measurement, gage R&R, and regulatory requirements required.

Skills and Knowledge:

• Proficient in lean manufacturing, root cause analysis, and continuous improvement tools.
• Familiarity with quality management systems (ISO 9001, ISO 17025, Z540).
• Strong problem-solving skills and ability to manage multiple projects simultaneously.
• Strong proficiency with Microsoft Excel; experience with scripting/macros is a plus.
• Proficiency in software and hardware automation platforms such as Python, CAD, LabVIEW or other related software.
• Experience with SharePoint, PowerBI and data management systems is a plus.
• Excellent written, presentation and verbal communication skills.

Physical Demands

• Must be able to lift 45 pounds without assistance.
• Occasional standing and bending may be required.

Working Environment

• Works in a SIMCO laboratory or production environments, with occasional remote tasks as needed.
• May involve travel to customer locations or other SIMCO facilities (domestic and possibly international) for project implementation, training, or technical support.