Process Development Engineer in Cardiff
Energy Jobline is the largest and fastest growing global Energy Job Board and Energy Hub. We have an audience reach of over 7 million energy professionals, 400,000+ monthly advertised global energy and engineering jobs, and work with the leading energy companies worldwide.
We focus on the Oil & Gas, Renewables, Engineering, Power, and Nuclear markets as well as emerging technologies in EV, Battery, and Fusion. We are committed to ensuring that we offer the most exciting career opportunities from around the world for our jobseekers.
Are you an engineer who enjoys turning concepts into scalable manufacturing reality? We’re looking for a Process Development/NPI Engineer to play a key role in taking products from design through to full production.
This position sits at the intersection of design, manufacturing and quality. You’ll be responsible for developing and validating robust assembly processes, supporting new product introduction, and improving existing manufacturing operations across performance, cost and quality.
You’ll have exposure across the full product lifecycle and the chance to influence how new technologies move from prototype to scalable manufacture. If you enjoy bridging design intent with manufacturing reality — this role gives you the scope to do exactly that.
It’s a varied role and the company is open to shaping the position around the right person — especially someone who can collaborate, think critically and drive continuous improvement.
What you’ll be doing
Support the introduction of new products and manufacturing processes
Develop and optimise assembly methods, tooling/jigs and fixtures
Ensure products meet Design for Manufacture (DFM) and Design for Assembly (DFA) requirements
Plan and execute process validation activities (e.g. IQ/OQ/PQ)
Monitor yield, cycle times and production metrics, leading root cause and corrective actions where required
Influence process innovation, equipment selection and line layout
Contribute to CAPA and continuous improvement initiatives
Prepare manufacturing and technical documentation to support transfer to production
Work closely with design, quality and manufacturing teams to ensure on-time, cost-effective and compliant delivery of NPI programmes
Support existing product improvements to enhance efficiency, quality and compliance
What we’re looking for
Background in Mechanical, Manufacturing, Mechatronics or similar engineering discipline (HNC, Degree or equivalent experience)
Experience of NPI / process development within a regulated industry
Strong understanding of manufacturing assembly techniques and methods
Experience with process validation and/or GMP environments
Exposure to continuous improvement, Lean, Six Sigma or equivalent tools
Ability to interpret technical drawings and engineering documentation
CAD proficiency for tooling design (SolidWorks or similar )
Confident communicator able to work cross-functionally and influence project outcomes
Comfortable working hands-on while also contributing to documentation, analysis and project planning
If you’re interested in learning more, please get in touch for a confidential chat — the brief has flexibility for the right person
If you are interested in applying for this job please press the Apply Button and follow the application process. Energy Jobline wishes you the very best of luck in your next career move.