Process Control Engineer

Job DescriptionJob Description

Ø  Perform programming and troubleshooting of assigned DCS/Systems as needed.

Ø  Propose modifications to DCS/Systems equipment that improve plant performance, safety, or reliability, and reduce costs.

Ø  Develop scope and design of DCS/Systems capital projects and oversee engineering commissioning and startup, assuring on-time completion.

Ø  Perform regular system health monitoring checks, including server and workstation hardware integrity, fault LED's, communications integrity, available memory, time sync, cabinet internals (dust removal), monitor display quality, etc.

Ø  Work with unit process engineers and DCS Manager to develop and maintain DCS interlock lists, DCS training manuals, sequence flowcharts, and How-To documents.

Ø  Assist units in maintenance of DCS/Systems and assist in hardware and software changes as necessary.

Ø  Monitor and address DCS alarms, update alarm surveys, propose fixes, and work with unit engineers to execute action items.

Ø  Develop and maintain a Master Alarm Data Base for all units in accordance with the ISA 18.2 Alarm Management standard.

Ø  Keep up to date in training for system software updates and revisions, and revise training manuals as necessary.

Ø  Monitor DCS system alarms (including Windows event logs) and system performance, and work with system TAC to resolve issues quickly to maintain system reliability.

Ø  Assist DCS/Systems Manager in configuring and maintaining the data historian, adding/modifying tags and users, adding notifications, troubleshooting issues with Pi, and monitoring system health.

Ø  Review event summaries and monitor logs for DCS manual interventions and assist unit process engineers in developing DCS solutions to eliminate the interventions if needed.

Ø  Provide DCS training for engineers and board operators.

Ø  Review and audit DCS MOC's for accuracy, assist engineers in simulations, and double check programming changes.

Ø  Assist the DCS manager in the development of OT cybersecurity policies, procedures, training, and training logs.

Ø  Monitor antivirus scans for unwanted files or potential intrusions and perform audits of USB ports and GPO enforcement.

Ø  Apply operating system security patch updates and antivirus software definition file updates in a timely manner.

Ø  Perform regular system backups (or monitor automated backups), including trends, event summaries, batch data, and hard drive images, and become proficient in restoring related files as needed.

Ø  Develop and maintain KPI's, dashboards, statistics, and other metrics to keep DCS Manager informed on DCS system health and performance.

QUALIFICATIONS / REQUIREMENTS

v  BS Engineering with 5+ years’ experience working in the chemical industry with plant process controls.

Company DescriptionEngineering CompanyCompany DescriptionEngineering Company