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Modeling Engineer - Thermal Systems

3 days ago Be among the first 25 applicants

We are looking for the best

We are vertically integrating all aspects of energy and thermal controls at 42dot, enabling innovation in next electric vehicles. As a Staff Controls Engineer, you will design and implement control features that optimize thermal energy flows across cabin, battery, and powertrain, that will empower users to drive farther, charge faster, stay comfortable, and trust their vehicle in all environments.

Control Engineer - Thermal Systems

Sunnyvale, United States

42dot | Full-time

We are looking for the best

We are vertically integrating all aspects of energy and thermal controls at 42dot, enabling innovation in next electric vehicles. As a Staff Controls Engineer, you will design and implement control features that optimize thermal energy flows across cabin, battery, and powertrain, that will empower users to drive farther, charge faster, stay comfortable, and trust their vehicle in all environments.

Responsibilities

Design and develop intelligent and efficient thermal control that

ensures cabin comfort in all weather conditions while minimizing energy consumption

ensure battery thermal conditions are always within optimal operating ranges at all time for safety, performance, charging speed, and durability

maintain thermal stability of drive units and power electronics to support performance, efficiency, and durability

optimize thermal energy flows across cabin, battery, and powertrain to minimize redundant energy use and maximize overall system efficiency

allow maximal fast charging speed by preparing and managing battery and cooling systems before and during charge events

Contribute to the architecture and integration of control algorithms into production vehicle platforms

Collaborate with Product Management, Systems Engineering, and Functional Safety teams to define and refine performance and stability requirement for the controls

Support the development and use of simulation tools and integration test environments

Participate in code reviews and contribute to the overall quality and robustness of the control software stack

Work collaboratively across hardware, software, and validation teams to resolve issues and improve system performance

Qualifications

Bachelor's or Master's degree in Electrical Engineering, Mechanical Engineering, Controls Engineering, or a related field

Strong knowledge of thermal systems or battery systems

5+ years of experience in thermal systems control, battery thermal management, battery management, or related fields

Deep understanding of control systems theory and real-world implementation in automotive environments

Strong knowledge and experience with software development practices (C/C++, Python, or MATLAB/Simulink) and real-time systems

Proven experience defining system or subsystem-level architectures and interfaces

Familiarity with automotive safety standards (e.g., ISO 26262) and diagnostic frameworks

Hands-on experience with hardware-in-the-loop or vehicle-level testing environments

Qualifications

Experience with safety-critical systems and architectures

Strong communication and collaboration skills across engineering and cross-functional teams

Track record of mentoring or leading small technical teams

Base Salary Range: $120,000 - $270,000 ※ Please review the following information before applying.

How to work in 42dot, About 42dot Way →

Seniority level

Seniority level Mid-Senior level

Employment type

Employment type Full-time

Job function

Job function Engineering and Information Technology

Industries Software Development

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Modeling Engineer - Thermal Systems

United States
Full time

Published on 07/03/2025

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