Mechatronics and Additive Manufacturing Engineer in Broomfield

Job DescriptionJob Description

Role Overview:

You will design and build the hardware, controls, and software stack required to print energetic materials safely and repeatably. This is a hands-on skunkworks role, part robotics engineer, part controls engineer, part startup builder.​

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Key Responsibilities​

• Design and build a prototype propellant 3D printer (extrusion or hybridsystem)​
• Develop motion control systems (multi-axis gantry or robotic arm)​
• Implement extrusion systems for high-viscosity, particle-loaded materials​
• Write control software (Python/C++/embedded) for: Motion control;Deposition control; Process monitoring​
• Integrate sensors (pressure, temperature, flow rate, vision systems)​
• Develop closed-loop control for material flow and deposition quality​
• Collaborate with chemist to match material properties to hardware capabilities​
• Ensure system safety for energetic material handling​

Requirements

Requirements:

• B.S./M.S. in Mechatronics, Mechanical Engineering, Robotics, or similar​
• 5–12+ years experience in robotics, automation, or additive manufacturing systems​

Strong experience with:​

• Motion systems (stepper/servo control)​
• Embedded systems and control loops​
• Software development (Python, C++, ROS, or similar)​
• Experience building custom hardware systems from scratch​

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Qualifications​

• Experience with Direct Ink Writing (DIW), paste extrusion, or slurry-based AM​
• Experience with high-viscosity or particle-filled materials​
• Familiarity with industrial robotics or CNC systems​
• Experience in hazardous or controlled environments​