Mechanical Design Engineer in Exeter, Devon

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Overview

A manufacturing organisation producing engineered mechanical products is seeking a Mechanical Design Engineer to support the development of new products and the improvement of existing product ranges. You will work across the full design lifecycle - from concept through detailed engineering and production handover - collaborating closely with cross-functional teams to ensure products are delivered to specification, on time and for manufacture.

Key Responsibilities

Generate detailed mechanical designs for new products and modifications to existing product lines

Define engineering requirements and ensure designs are production-ready for manufacture

Work across internal departments (Development, Production Engineering, Purchasing) to ensure design-for-manufacture (DFM) is embedded before release

Determine suitable manufacturing methods for designs considering internal capabilities and external suppliers

Perform DFMEA activities, tracking actions and working with development teams on failure modes and mitigations

Conduct tolerance analysis for efficient manufacture, correct function, and assembly feasibility

Produce and maintain accurate Bills of Materials (BOMs) during the design process for cost and production purposes

Collaborate with Production Engineering to optimise product cost, quality, and manufacturing efficiency

Maintain progress documentation and provide updates to support new product development workflows

Required Qualifications & Experience

Degree in Mechanical Engineering (or strong proven mechanical engineering background)

Demonstrated experience taking mechanical products from prototype through to production

Knowledge of sheet metal design and sheet metal manufacturing processes

Experience generating DFMEA reports and implementing resulting actions

Competence performing tolerance stack-up analysis and resolving design concerns

CAD proficiency - experience with Solid Edge (SolidWorks acceptable)

Ability to produce 2D production drawings in line with GD&T best practices

Experience applying design-for-manufacture principles

Strong written and verbal communication skills

Proficient with Microsoft Office tools

Able to work to defined standards within an ISO9001:2015 environment

Desirable Experience

Familiarity with folding simulation software

Prior experience producing manufacturing cost data via BOM structures

Understanding of cross-functional NPD processes

Structured and organised approach with ability to prioritise workloads

Continuous learner with effective teamworking skills

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