Maintenance Mechanic in Carol Stream

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Job Description

About the Role

The Cold Forging Maintenance Mechanic is responsible for the setup, repair, troubleshooting, and preventative maintenance of cold forging machines, and related equipment to ensure safe, efficient, and continuous production operations. This role involves mechanical, hydraulic, pneumatic, and basic electrical work with a focus on precision, uptime, and safety.

Responsibilities

• Equipment Maintenance & Repair
• Perform mechanical repairs on cold forging presses, headers, and related machinery.
• Troubleshoot and diagnose mechanical, hydraulic, and pneumatic issues.
• Replace or rebuild worn components, including bearings, bushings, shafts, punches, and dies.
• Maintain lubrication systems and ensure proper oil levels and cleanliness.

• Preventive & Predictive Maintenance
• Conduct routine inspections to identify wear, misalignment, or damage.
• Perform scheduled preventive maintenance (PM) according to work orders.
• Document completed work, findings, and recommendations.
• Assist in developing and improving PM procedures.

• Safety & Compliance
• Follow all safety procedures, including lockout/tagout (LOTO).
• Maintain clean and organized work areas.
• Comply with company, OSHA, and environmental regulations.

• Continuous Improvement
• Participate in root cause analysis for breakdowns.
• Recommend and implement improvements to reduce downtime and extend equipment life.
• Assist engineering teams with modifications and upgrades.

Qualifications

• High school diploma or GED; technical or vocational training .
• 3+ years’ experience as an industrial mechanic, preferably in cold forging or metal forming.
• Proficiency in mechanical, hydraulic, and pneumatic systems.
• Ability to read and interpret mechanical drawings, schematics, and service manuals.
• Skilled in the use of precision measuring tools (micrometers, calipers, dial indicators).
• Welding and fabrication experience a plus.
• Basic understanding of industrial electrical systems.
• Strong problem-solving skills and attention to detail.
• Ability to lift up to 50 lbs and work in a manufacturing environment.

Work Environment

• Exposure to high noise levels, lubricants, metal shavings, and hot surfaces.
• Frequent standing, bending, kneeling, and climbing.
• Use of PPE including safety glasses, steel-toe boots, gloves, and hearing protection.

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