Controls Engineer in Rockford
Job DescriptionJob Description
Title: Controls Engineer
Location: Rockford, IL
Hire Type: Direct Hire
Compensation: $110,000 to $130,000 based on experience
Benefits: Medical/Dental/Vision/Life Insurance, 401k, Paid Time Off
About the Role:
Seeking an experienced Controls Engineer to design, program, and commission custom automated equipment for a variety of industrial customers. This is an excellent opportunity for a hands-on engineer who enjoys taking projects from electrical design and programming through installation, startup, and customer acceptance. The ideal candidate has strong Allen Bradley/Rockwell controls experience, along with a solid understanding of servo motion, vision systems, electrical troubleshooting, and automated machinery.
What You'll Do:
- Design electrical and control systems for custom automation equipment.
- Develop and program Allen Bradley PLCs, HMIs, and servo motion systems using Rockwell Automation software.
- Create, modify, and maintain electrical schematics, control documentation, and system drawings.
- Troubleshoot electrical, controls, and automation issues during development and production.
- Commission automated equipment at customer facilities and support equipment startup.
- Work closely with electrical, mechanical, and engineering teams to deliver complete automation solutions.
- Support and troubleshoot servo motion and machine vision systems.
- Mentor junior controls engineers and contribute to the development of engineering best practices.
- Participate in continuous improvement initiatives to improve machine performance, reliability, and efficiency.
- Travel to customer sites for installation, commissioning, and startup activities — up to 25%.
What We're Looking For:
- 5+ years of Controls Engineering experience, preferably within custom automation, machine building, or industrial manufacturing.
- Strong experience with Allen Bradley PLCs and Rockwell Automation software.
- Experience programming and troubleshooting PLCs, HMIs, and servo motion systems.
- Experience with machine vision systems.
- Strong electrical troubleshooting and problem-solving skills.
- Ability to read and develop electrical schematics.
- Comfortable working hands-on with automated equipment during startup and commissioning.
- Strong communication and teamwork skills.
- Willingness to travel up to 25% for customer commissioning and startup.
Why Join?
- Work on custom automation projects from concept through commissioning.
- Gain exposure to a variety of advanced automation technologies.
- Take ownership of challenging controls projects and see your work come to life.
- Opportunity to mentor others and grow into a technical leadership role.
- Collaborative engineering environment with a strong focus on innovation and continuous improvement.
Qualified applicants will receive consideration for employment without regard to , , , , , , , , , protected veteran status, or genetic information.