Controls Engineer with GCCS in Michigan
Job Description
Job Title:- Controls Engineer with GCCS or GCCS2
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Location: MI/IL
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Job Type: Long-Term
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Industry: Automotive / Manufacturing
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Job Summary
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We are seeking an experienced Controls Engineer with strong GCCS (Global Controls & Commissioning System) experience to support automotive manufacturing and automation projects. The ideal candidate will have hands-on experience with PLC programming, controls integration, commissioning, troubleshooting, and GCCS standards in a production environment.
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The engineer will work closely with controls, electrical, robotics, manufacturing, and maintenance teams to ensure automated equipment and production lines are successfully integrated, commissioned, and optimized.
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Key Responsibilities
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- Develop, modify, and troubleshoot PLC control programs for automated manufacturing equipment.
- Work extensively with GCCS standards and controls architecture.
- Perform controls integration, commissioning, startup, and debugging of production equipment.
- Troubleshoot PLC, I/O, HMI, network, sensors, actuators, and electrical control issues.
- Support Allen-Bradley PLCs, including RSLogix 500/5000 and Studio 5000.
- Configure and troubleshoot industrial communication networks, remote I/O, Ethernet/IP, and related devices.
- Review electrical schematics, I/O drawings, sequence documentation, and control panel designs.
- Develop and modify HMI screens, alarms, diagnostics, and operator interfaces.
- Integrate PLC controls with robots, conveyors, vision systems, safety devices, and other automation equipment.
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Required Skills
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- 5+ years of experience in Controls Engineering / Controls Programming.
- Strong hands-on experience with GCCS.
- Experience with Allen-Bradley PLCs and Studio 5000 / RS Logix 5000.
- Strong PLC troubleshooting and programming experience.
- Experience with HMI programming and troubleshooting.
- Knowledge of Ether Net/IP, remote I/O, VFDs, sensors, and industrial control systems.
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