Automation Controls Engineer
Job DescriptionJob Description
Aegis Worldwide
Automation Controls Engineer
Direct Hire (7a-4p)
Greencastle, IN
Aegis Worldwide is partnered with an Automotive Supplier on the East Side of Indianapolis who is looking to add an Automation Controls Engineer to their team. We are seeking a highly motivated and skilled Automation Controls Engineer to join our team at a leading automotive parts manufacturing and supply facility. This role will focus on the development, integration, and support of automation systems across production lines. The ideal candidate will have 2+ years of hands-on experience in manufacturing automation, with a strong background in PLC programming, robotics, motion control, and industrial systems.
Key Responsibilities:
- Design, program, and troubleshoot PLC systems (Allen-Bradley, Mitsubishi, Omron) using Ladder Logic, Function Block, and Structured Text.
- Develop and support HMI/SCADA interfaces (FactoryTalk View, Omron).
- Integrate and program industrial robots (FANUC, Yaskawa, UR), including calibration and safety compliance.
- Configure and tune motion control systems, including servo drives, stepper motors, and VFDs.
- Interpret electrical schematics and design control panels using AutoCAD Electrical.
- Diagnose and repair electrical, pneumatic, and hydraulic systems.
- Collaborate with mechanical teams for machine assembly, including blueprint reading, precision component assembly, and basic fabrication tasks.
- Participate in the commissioning of new machines and production cells.
- Ensure compliance with safety standards, internal specifications, and industry best practices.
Qualifications:
- Bachelor’s Degree in Electrical Engineering, Mechatronics, Industrial Automation () Associate's Degree (Encouraged)
- 2+ years of experience in a manufacturing automation or controls engineering role, preferably in the automotive industry.
- Proficient in PLC programming, robotics, and motion control systems.
- Solid understanding of pneumatic/hydraulic circuits and machine build practices.
- Experience with mechanical drawing interpretation and fabrication basics.
Soft Skills:
- Problem-Solving: Ability to quickly diagnose and resolve system or integration issues under pressure.
- Project Management: Capable of managing schedules, resources, and budgets across multiple automation projects.
- Communication: Strong interpersonal skills to work effectively with clients, engineers, technicians, and vendors.
- Attention to Detail: Maintains high standards for safety, wiring practices, and documentation accuracy.
- Documentation: Creates clear and professional SOPs, user manuals, and training materials for internal teams and end users.
You should be proficient in:
- PLC Troubleshooting Skills
- Bachelor's Degree
- Electrical Schematics
- Single and Three Phase Power
- Motor Replacement/Repair/Maintenance
- Electrical Systems Diagnostics & Repair
- Industrial Robot Programming
- Troubleshooting Industrial Automation Equipment
- Kaizen
- Relay Testing
- PLC Programming Experience
- SCADA Experience
- PLC Wiring Experience
- Injection Molding Experience
Machines & technologies you'll use:
- Motor Control Centers (MCCs)
- Injection Molding Machine
- SCADA
- Variable Frequency Drives (VFD)
- Programmable Logic Controller (PLC) (Fanuc, Allen Bradley, Mitsubishi, Omron, Siemens)
- HMI
- Servo Motors
- Industrial Robot (Fanuc, ABB, Universal Robotics, Yaskawa Motoman)