Manufacturing Specialist 2 - Production Quality

Recruiter
Location
Kaluga,
Salary
Competitive
Posted
08 Oct 2016
Closes
03 Nov 2016
Ref
2739570
Sector
Oil and Gas
Category
Manufacturing
Contract Type
Permanent
Hours
Full Time
The PQE is responsible for:
- fulfillment of special processes qualification of gas turbine components repair in accordance with GE's documented procedures and practices.
- driving process & product quality by reducing defects within repair processes partnering with salaried & hourly staff to build quality into each step of the repair.
- manufacturing and engineering process support and improvement of workshop performance.

Essential Responsibilities

Provide qualification of employees, vendors and repair processes.
- Develop technological documentation (work instructions, standard plans, welding procedures, route maps and other technical documentation) in accordance with GE procedures.
-Make changes to technical documentation in connection with the adjustment of production processes and production modes.
- Collaborate with the global engineering team GE. Participate in technical meetings in conjunction with the other shops.
- Optimize and improve of gas turbine components repair processes.
- Develop technical specification for new fixtures, tools and equipment design & purchasing.
- Participate in the development of control programs (for CNC equipment) in debugging the developed programs, adjusting them in the process of being finalized.
- Drive a 'zero exception' culture with Quality; sustaining Operations compliance to Regulatory & Non Regulatory regulations by engaging the shop floor operators on a daily basis.
- Lead defect reduction projects and working inclusively with EHS and Engineering to resolve shop floor quality issues promptly.
- Drive On-Time-Delivery for the Shop through the elimination of rework loops driven by quality issues affecting FPY.
- Championing quality initiatives and Cost of Quality reduction projects in the cell.
- Develop and maintain process technology and create process
routings.
- Determine root cause of any non-conformances and implement corrective actions
- Compile reports for QMR and other reviews as required
- Ensure test records are maintained, metrics collected, and reports given back to the business
- Support training activities for new employees or when job changes take place related to technology.
- Championing/Supporting 5S Lean initiatives within the Shop

Qualifications/Requirements

Min. Bachelor's Degree in an Engineering
- Minimum 3 years of engineering work experience in the field of
mechanical engineering, tool production,
- Experience in the production or repair of turbines is preferable.
- Experience in creation of programs for CNC machine.
- English language level not less than Upper Intermediate.
- Confident PC user. MS Office, Internet, CAD programs are preferable.
- Experience in operation different measuring tools.
- Experience in investigation management
- Good understanding of workshop practices/processes
- Demonstrated ability to lead change
- Demonstrated project management experience
- Demonstrated EHS and Quality focus

Desired Characteristics

Experience in operation of different measuring tools.
- Experience in a process quality role within a power generation
repair business.
- Six Sigma Green Belt Certified or Equivalent Quality Certification
- Experience with Lean deployment
- Strong Project Management and time management
- Demonstrated ability to solve technical issues and implement
solutions that account for EHS, quality and cost considerations
- Ability to manage priorities and achieve results
- Strong interpersonal and leadership skills
- Operations Management Leadership Program (OMLP) Graduate